In the field of large-capacity plastic packaging production, balancing mass production scale and product precision has always been a core challenge--more cavities tend to cause synchronization deviations, larger product capacities may lead to uneven wall thickness, and long-term continuous production might affect quality due to stability degradation. Based on a European-style structure, the ZQ110 transforms these contradictions into synergistic advantages through systematic technical optimization, becoming a core equipment suitable for producing medium to large-capacity products.
Multi-Cavity Coordination: Maintaining Consistency in Mass Production
The multi-cavity design of the ZQ110 is not a simple addition of numbers, but an overall layout based on a precision coordination mechanism. Equipped with a high-precision angle divider, it can control the action errors of the injection, blow molding, and demolding stations within an extremely small range, ensuring that all cavities are perfectly synchronized in terms of feeding, molding, and demolding timing. Combined with an independently temperature-controlled hot runner system, the melt temperature and pressure in each cavity can be precisely regulated, fundamentally avoiding deviations in product weight and size caused by local parameter fluctuations. This coordinated design eliminates the dilemma of "mass production and uniformity being mutually exclusive," maintaining consistency across all products even under high-cavity configurations.
Large-Capacity Molding: Dynamic Regulation Solving Dimensional Challenges
For the molding needs of medium to large-capacity products (500ml-2000ml), the ZQ110 adopts a "graded force control" concept instead of the traditional fixed parameter mode. During the injection phase, the clamping force can be dynamically adjusted according to the structural characteristics of the product--increasing pressure in areas requiring compactness and reducing impact in precision-sensitive regions to avoid shape deviations caused by excessive force. In the blow molding phase, real-time air pressure adjustment optimizes stretching force from the bottle bottom to the mouth, ensuring uniform melt distribution and reducing uneven wall thickness, a common issue in large-capacity products. This dynamic regulation capability allows large-capacity products to maintain structural integrity while ensuring shape precision.
Long-Term Stability: Quality Consistency in Continuous Production
Long-term continuous production poses a great test to equipment stability. The ZQ110 builds an "anti-fatigue" mechanism through a dual-cycle cooling system and intelligent monitoring. The mold features an independent water circuit design, allowing cooling efficiency of each cavity to be individually adjusted to avoid local heat accumulation. The core rod is equipped with a high-efficiency heat dissipation structure to enhance heat exchange capacity, ensuring minimal temperature fluctuations during continuous operation. Meanwhile, core components use wear-resistant materials, combined with real-time monitoring of oil conditions, to 预警 potential degradation risks in advance and reduce production fluctuations caused by equipment wear. This design enables the equipment to maintain stable molding precision and pass rates even during long-term mass production.
Cross-Industry Adaptability: Flexible Design Meeting Diverse Needs
The adaptability of the ZQ110 is not only reflected in its capacity range but also in its compatibility with quality standards across different industries. For the strict requirements of the pharmaceutical sector on sealability and cleanliness, its bottle mouth molding system can achieve high-precision thread and sealing surface processing, reducing subsequent processing steps. Catering to the environmental needs of food packaging, it can stably adapt to degradable materials, meeting the material's degradation characteristics while ensuring sealability. For the appearance requirements of the daily chemical sector, it can produce highly transparent products with fewer flow marks and bubbles, adapting to the visual standards of high-end packaging. This flexible design allows the equipment to respond to specific needs of different industries without large-scale modifications.
The core value of the ZQ110 lies in its ability to eliminate quality risks caused by "large capacity," "multiple cavities," and "long cycles" through technical synergy--it not only meets the efficiency needs of mass production but also upholds the strict standards for precision and stability across various industries, serving as a key equipment balancing mass production capacity and quality thresholds.
